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IR THREADING carbide insert

Name: IR THREADING carbide insert
Brand: AEKTA JAWS & CHUCKS
Price: 180.0 INR
Availability: InStock

Price 180.0 INR/ Piece

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MOQ : 10 Pieces

IR THREADING carbide insert Specification

Shape
Rhomboid/triangular profile

Corrosion Resistant
Yes, due to coating

Thread Type
ISO metric, imperial, ACME, Whitworth (application dependent)

Capacity
Suitable for threading operations on turning centers and CNC lathes

Head Type
Not applicable (insert type tool)

Surface Treatment
TiN/TiAlN/Al2O3 coated

Thickness
2.5 mm - 5 mm (model dependent)

Tensile Strength
Not applicable (inserts are cutting tools, not structural components)

Standard
ISO/ANSI/ DIN compatible

Grade
CVD/ PVD coated carbide (e.g., K10, K20, or as per customers requirement)

Feature
High wear resistance, precision ground cutting edge, chip breaker available

Torque
Not applicable (tool, not fastener)

Hardness
HRA 89-93

Finish
Polished and coated

Load Capacity
Not applicable (tool, not fastener)

Diameter
Insert-specific, commonly 6-16 mm (dependent on threading application)

Material
Micro-grain carbide

Tolerance
0.05 mm

Application
External/internal threading on various ferrous and non-ferrous materials

Chip Breaker Type
Available as per application

Compatible Toolholders
MIR, SIR, DCLNR, etc.

Minimum Thread Pitch
0.5 mm or 16 TPI (model specific)

Insert Code
IR (Internal Right-hand threading)

Cutting Edge
Precision ground

Cutting Direction
Right-hand

Recommended Workpiece Materials
Steel, stainless steel, cast iron, non-ferrous metals

Coating Color
Gold, black, or purple (as per grade)

Reusability
Indexable, multiple cutting edges per insert

Maximum Cutting Speed
Up to 180 m/min (material and grade dependent)

Packaging
Box of 10 inserts

ISO Insert Size Series
11IR, 16IR, etc.

About IR THREADING carbide insert

Carbide inserts are small, replaceable, high-hardness cutting tools made of tungsten carbide and cobalt, primarily used in lathes, mills, and drills for machining hard materials like steel, cast iron, and alloys. These indexable tools increase productivity by offering high wear resistance and enabling faster cutting speeds, often with multiple edges that can be rotated when worn. [1, 2, 3, 4, 5]

Key Characteristics and Components

Material: Comprised of cemented carbide, combining high hardness (HRA 89-93) with toughness to resist cutting forces.
Shapes: Common shapes include Triangle (T), Diamond (C, D), Square (S), and Round (R), each suitable for specific operations like boring, turning, or profiling.
Designation Code (e.g., CNMG 120408):

Shape: C (Diamond 80).
Clearance Angle: N (0).
Tolerance: M (Tolerance class).
Type: G (With hole and chip breaker).
Size: 12 (Approx. 12mm edge length).
Thickness: 04 (Approx. 4.76mm).
Radius: 08 (0.8mm nose radius). [1, 6, 7, 8, 9]

Selection Factors

Material Application: Represented by letters, such as P (Steel), M (Stainless), K (Cast Iron), and S (Heat-resistant alloys).
Operation: Roughing requires stronger, thicker inserts with larger radii, while finishing requires smaller radii for better surface quality.
Tool Holder: The insert shape must match the corresponding tool holder's geometry. [6, 7, 10, 11]

Key Advantages